Continuous operation and stress can render power generation assets vulnerable to a range of defects, including, but not limited to, cracks, corrosion, and leaks. These flaws, if not promptly identified and addressed, can interact synergistically, hastening the deterioration of these assets.
The downtime of these facilities, necessary for maintenance and repair, can significantly constrain the total production capacity, potentially resulting in expensive system outages and interruptions in power supply.
To mitigate these risks, Applied Inspection Systems, Inc. (AIS) offers comprehensive inspection and monitoring services to help ensure that power generation assets remain in optimal condition, free from damage or defects that could precipitate critical failures. Such failures not only disrupt operations but also pose serious risks to the safety of facility personnel and the environment. Through diligent inspection and proactive maintenance, AIS aids in maintaining continuous, safe, and efficient operation of power generation facilities.
Flow Accelerated Corrosion (FAC)
High Energy Piping (HEP)
Condition Assessment (CA)
Boiler Tube Wastage Survey
Deaerator and Storage Tanks
API 570 Piping Inspections
API 653 Storage Tank Inspections
API 510 Pressure Vessel Inspections
STI Tank Inspections
The chemical industry is confronted with a myriad of challenges, ranging from ensuring personnel and site safety to managing asset integrity, identifying risks, and adhering to stringent regulatory standards. In this complex and high-stakes environment, owners and operators require the support of a dedicated technical service partner capable of providing round-the-clock services. These services are crucial for maintaining safety, minimizing risks, and optimizing both operations and processes for peak performance.
AIS offers comprehensive quality assurance solutions through its team of trained experts. Our testing, inspection, and consulting services are designed to ensure that chemical plants operate safely and in full compliance with regulatory requirements. AIS's technicians are skilled in conducting thorough inspections to identify a variety of potential issues, such as corrosion, corrosion under insulation (CUI), cracks, leaks, mechanical fatigue, and other defects in plant equipment. These defects, if left undetected, can significantly hinder safe and reliable plant operations.
One of the key benefits of AIS's services is the ability to perform inspections while the client's assets are still operational. This approach allows clients to minimize downtime and maintain high productivity levels. AIS is adept at tailoring its services to meet the specific needs of each client, taking into account factors such as the construction material of the assets, anticipated types of damage, asset location, safety considerations, and various other critical factors. In doing so, AIS ensures that each inspection solution is not only effective but also aligned with the unique requirements and objectives of each client in the chemical industry.
API 650/653 Storage Tank Inspection
API 510 Pressure Vessel Inspections
API 570 Piping Inspections
Remaining Life Calculations
Fitness For Service (FFS)
Piping System AutoCAD Isometric Drawings
Ultrasonic Thickness Testing (UTT)
Ultrasonic Thickness Tank Crawler
Ultrasonic Shear Wave Testing (UT)
Radiographic Testing (RT)
Magnetic Particle Testing (MT)
Dye Penetrant Testing (PT)
Vacuum box Leak Testing (LT)
Comprehensive Digital Reporting
We specialize in providing tailored asset protection solutions for manufacturing facilities, focusing on ensuring that their assets, components, and finished products operate with the highest levels of safety and efficiency.
In the manufacturing industry, equipment failure can have significant repercussions, including escalated maintenance costs, unexpected operational downtime, and loss of revenue from products. When production equipment fails, processes that are expected to be completed in a matter of hours can be extended to days or even weeks. This not only impacts the efficiency of the current production batch but also incurs substantial opportunity costs due to delays in subsequent scheduled production runs.
AIS’s industrial asset protection services are specifically geared towards enhancing the reliability and integrity of a manufacturer's products. Our capabilities in this area play a crucial role in preventing potential failures that might occur after the product has been delivered to the original equipment manufacturer (OEM) and ultimately to the end-user. By implementing AIS's asset protection strategies, manufacturers can ensure the longevity and optimal performance of their equipment, thereby reducing the likelihood of costly interruptions and maintaining a consistent, high-quality output. This proactive approach helps safeguard not only the physical assets but also the reputation and financial stability of the manufacturing facility.
INDUSTRIES:
API Vessel Inspections
API Piping system Inspections
API Tank Inspections
Piping System AutoCAD Isometric Drawings
Remaining Life Calculations
Fitness for Service (FFS)
Radiographic Testing (RT)
Ultrasonic Thickness Testing (UTT)
Ultrasonic Shear Wave Testing (UT)
Phased Array Ultrasonic Testing (PAUT)
Magnetic Particle Testing (MT)
Liquid Penetrant Testing (PT)
Vacuum Box Leak Testing
Positive Material Identification (PMI)
From the earliest stages of design and construction, and continuing throughout the entire lifespan of a structure, the application of extensive Non-Destructive Testing (NDT) inspection technologies by Applied Inspection Systems, Inc. (AIS) is pivotal. These technologies are capable of detecting failure mechanisms before they evolve into significant damage, thereby averting potential catastrophic failures. Such early detection is crucial in maintaining the integrity and safety of structures.
As the global inventory of bridges, buildings, and other infrastructures continues to age, the need for proactive inspection programs becomes more critical. These programs are essential to ensure the ongoing safe operation of these structures. Regular inspections and maintenance can significantly extend the life of infrastructure, thereby preventing costly repairs or replacements in the future.
Our technicians are highly skilled in inspecting for various flaws and implementing monitoring strategies to prevent the accumulation of future damage. This approach is instrumental in helping your assets avoid the risk of costly and hazardous failures. By identifying and addressing issues early on, AIS helps in maintaining the structural and operational integrity of your assets.
Furthermore, the inspections conducted by AIS play a vital role in enhancing the safety of not only facility personnel but also the general public. By ensuring the structural soundness and operational reliability of these assets, AIS contributes to creating a safer environment for everyone involved. This comprehensive approach to asset management and safety underscores the importance of regular and thorough inspections in the preservation and safe functioning of critical infrastructure.
Our International Code Council (ICC) Certified Structural Steel and Bolting Special Inspectors have years of experience and are knowledgeable in the International Building Code (IBC). All ICC Certified Structural Steel and Bolting Special Inspectors are also AWS Certified Welding Inspectors (CWI) and ASNT Level II Certified Technicians.
Pipelines, as critical components of industrial operations, are frequently prone to various forms of damage, including internal and external corrosion, cracking, and defects originating from manufacturing processes. These issues, if not promptly identified and addressed, can lead to significant operational disruptions and safety concerns.
We offer a diverse array of testing methods specifically designed to assess and ensure the integrity of pipeline systems. Our services are aimed at identifying any damaged components in the pipeline infrastructure, which is crucial in preventing production downtime and in minimizing the associated costs of repairs and maintenance. By detecting and addressing these issues early, AIS helps to extend the operational life of pipeline systems and maintains their efficiency and safety.
Our team consists of certified technicians who are experts in their field. They provide the assurance that your project is not only compliant with industry standards and regulations but also meets the highest quality and safety benchmarks. From the commencement of your project and throughout its lifecycle, our technicians are dedicated to ensuring that every aspect of your pipeline system adheres to the required industry regulations. This commitment to quality and regulatory compliance is fundamental to AIS's approach, ensuring that your pipeline infrastructure is reliable, safe, and efficient for the duration of its operation.
Visual Testing (VT)
Ultrasonic Shear Wave Testing (UT)
Phased Array Ultrasonic Testing (PAUT)
Magnetic Particle Testing (MT)
Penetrant Testing (PT)
Radiographic Testing (RT)
Positive Material Identification (PMI)
Applied Inspection Systems
1418 Airlane Dr. Benton, AR 72015
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